[ Technical Textiles - Industrial Yarn.]

The Spinning Machine for Industrial yarns as shown in the diagram at the ITME 2008 Exhibition stall at Bangalore consists of as mentioned at the left of the diagram which is not clear is given under:

( 1 ) Extruder from the Hopper.

( 2 ) Polymer MANIFOLD WITH HEATING BOX.

SPINNING MACHINE.

( 3 ) Spinning Pump.

( 4 ) Spinning Pack.

( 5 ) ANNEALING HOOD, QUIESECNT HOOD.

( 6 ) CIRCULAR FLOW QUENCH.

Take-up Machine.

( 7 ) OILING.

( 8 ) CUTTER AND ASPIRATOR.

( 9 ) DRAW ZONE.

( 10 ) WINDER.


TMT spinning system for industrial yarn is top-of-the-joint product by TMT Machinery that unified the capabilities of three major Japanese synthetic textile machinery supplier, Toray Engineering, Murata Machinery, and Teijin Seiki.
TMT spinning system for industry yarn promises the highest reliability and yield. It is best engineered extremely user-friendly and smart looking.
TMT spinning system for industrial yarn is superbly fine tuned so as to achieve the fullest satisfaction of the customer in all over the world by responding to the diversified request of the industry.

Concept and Applications.:

1 ]Cord,etc.

PET up to 1500D 3,000 to 7000 m/min 3 to 4 ends[C]

PA up to 1,890D - 2,000 to 3,500m/min - 2,3 or 4 ends[F]

2 ] Conveyor
belt,
Tarpaulin,etc.

PET up to 1,500D 3,000to4,000 m/min 2or4 ends[B]

PA  up to 1,260D 2,000 to 3,500 m/min 2,3or4ends[F]

3] Seat Belt.

PET  up to 1,500D 2,500 to 4,500 m/min 4to6ends[B]

4] Air Bag.

PA   up to 840D  2,500 to 4,000 m/min 4,6or8ends[E]

5] Hose,Nets,etc.

PET  up to 500D  2,500 to 4,500 m/min 4,6or12ends[B]

PA   up to 420D 2,500 to 4,000 m/min 4,6,8or12ends[E]

6]Fishing Net,
Rope,etc.

PET up to 500D 2,500 to 4,500 m/min 4,6,8,or12ends[B][E]

PA   up to 420D 2,500 to 4,000 m/min  4,6,8 or 12 ends[D]


7]SEWING THREAD.

PET up to500D 2,500 to 4,500 m/min  6,8 or 12 ends[B][E]

8] Oxford, etc.

PA up to 420D 2,500 to 4,500 m/min  6.8 or 12 ends[A][D]

SPINNING  MACHINE.

1)Extruder - Horizontal type with single screw for easy operation.

2)POLYMER MANIFOLD with HEATING BOX:

1)HEATING BOX.

:Heated by heat medium for easy operation.

2)With STATIC MIXER.

:Kenics type.

3)TO MINIMIZED RESIDENTIAL TIME.

3] SPINNING  MACHINE.

1)Polymer piping.

:Same Residential Time.

2)Polymer Pump.

:High pressure endurance.

3)Pump drive.

:Vertical drive with safety pin.

4)Spinning Pack.

:Bottom loading to prevent Chimney effect and
for easy operation.

:Round type for temperature uniformity.

(Spinneret Max.240mm Dia.)

:Quick fitting (90-degree tighten angle)

5)Annealing Device,Quiescent Hood.

:To cool polymer gently.

6)Quench Stack.

:Air flow uniformity with Effective Cooling and
Easy Operation.

:Less than 2,000 denier by Cross Flow type.

:3,000 denier by Circular Flow type.

4]TAKE UP CONFIGURATION.

1)Oiling System.

:Using an Oiling roll improves the adherence and
uniformity of oiling.

2)Yarn Cutter and Aspirator.

:Positive cutting and positive catching are secured.

3)Yarn pass.

:Optimal godet roll length and roll arrangement.

based on the thread characteristic.

4)Space saving.

5)Godet roll unit.

:By the compact design,maintenance is easy.

6)Layout

:TMT takes in a request of a visitor and offers the
best layout.

5]GODET ROLL UNIT.

1)Surface Temperature.

:Surface Temperature Profile Uniformity.

by heat medium (Rmax<3degc)>
2)Flange mounting

:Flange mounting and easy mounting on Take up flame from front.

3)ON-Line monitoring.

:ON-Line monitoring of temperature.

4)The outstanding performance.

:The outstanding high-load and high-speed performance.

5)Wide working length

:Wide working length (= Roll length - 60mm)

The Layouts for [A] - [B] - [C] - [D] - [E] & [F]
being the Standard or as per customers need.


Main Specifications for PET

1. Regular Speed.

Denier - 250D/500D/1000D/1050D/3000D.

Ends/Pos.6,8,12 up to 500D and 4 for other Pos.

Speed for all Deniers for all Pos. is from 200 to 4000m/min.

SPINNING ZONE.

Polymer path - Welded type.

M.P.drive - Vertical type.

M.P.QTY/Pos - 3,4,6 for 250 & 500D and 2 for other deniers.

Pack Type - Bottom Loading and One-touch set for all deniers.

Spinnerets Diameter - 100mm for 250D/120mm for 500D/

190mm for 1000 & 1500D/240mm for 3000D

Annealing hood - Casting heater for all.

Quiescent hood - Nil.

Steam Seal,MO suction - Nil.

Quenching Type - Cross Flow for 250,500,1000 & 1500D,
and Circular flow for 3000D.

The FOB Price of this System was unavailable
at the Stall in the Exhibition.       

SOURCE:


http://www.tmt-mc.jp/products/p_Industrial.html