PROJECT SITE PLAN SECTION - 10

We might think of Chinese Technical Textile Machinery Makers also.

PROJECT SITE PLAN IN pdf FORMAT.

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PROJECT SITE PLAN SECTION - 9

All machinery required for the technical textile mills spinning,weaving,electronic,electric,IT system,knitting and the testing laboratory must be of Switzerland make in fact a complete plant by a single company would benefit the project execution in a time bound set up.

PROJECT SITE PLAN SECTION - 8

The whole plan to be with a collaboration with a foreign American company in this area of Technical Textiles.

PROJECT SITE PLAN SECTION - 7

BLUE PRINTS REQUIRED WILL BE HANDED OVER TO THE PERSON WHO UNDERTAKES THE COMPLETE PROJECT.

Technical Textile Mill Production and Value.

Production.

Value.

[1]Yarn(Sewing & Industrial) = 30tons/month.

Rs.100 Lacks/year

[2]Cloth(Technical & Apparel) = 14.4 lacks meters/month

Rs.7588 Lacks/year

[3]Other Incomes.= Rs.240 lacks/year.

[4]TOTAL INCOME = Rs.7928 lacks/year

[5] Advantage = Rs.1900 lacks per year.
(Details to be published)

PROJECT SITE PLAN SECTION - 6

The Weaving Machine for all types of fabrics

The Knitting Machine for all types of Fabrics.

PROJECT SITE PLAN SECTION - 5

Fabric Processing Department Machinery Required.

Desizing,Scouring and continuous bleaching machines.

HT HP Open width dying machines.

High speed Stenters with Automatic Controls.

Yarn Printing Machines and Printing machines for all types of fabrics in Maximum Colours [Flat Bed and Roller].

Fabric Shrinking Machines-SANFORIZED manufacturers.

T Shirt printing Machines.

Fabric Raising Machines.

Fabric Singing Machines.

Machinery for Woolen processing & Finishing Machines.

Machinery for 100% Silk processing and Finishing.

Colour mixers.

Processing technology used being "State of the Art" process.

Oil Heating used instead of Steam where ever it is incorporated.

ALL TESTS TO BE DONE AT CENTRAL TESTING LABORATORY WHICH WILL BE UNDER A SEPARATE SECTION.

PROJECT SITE PLAN SECTION - 4

This department will have Weaving Machinery to produce fabrics for technical textiles and few Weaving Machines producing such fabrics as:

[1]Terry Towels.

[2]All types of Blended Fabrics for Suiting and Shirting.

[3]Dobby Looms required for Suitings.

[4]Wide width looms for manufacture of very wide fabrics.

[5]Jacquard Machines for weaving furnishing,with label attachments and tailor-made Jacquard harnesses.Carpet Weaving systems for Rugs and Wall to wall Carpets for residential uses contract and transportation end uses.

[6]Weaving preparation systems for the above with automatic drawing-in for warp and style changes with increase flexibility and productivity in the Weaving department.

[7]High speed Sizing Machines with auto size mixtures for the above required Weaving machines.

Single yarn Sizing Machines for Sample looms if required.

PROJECT SITE PLAN SECTION - 3

This department next to Section-2 will accommodate all the machinery for yarn bleaching & dying in all forms and transported to pre-weaving section as per requirement or to winding department in case of Sewing Threads.

The area required will have to be planed after taking the floor space needed for each of the machine that has to be installed for processing yarn as per production plan.

The production plan is the main base for the entire project

The production of yarn as,gray,gassed,bleached,dyed,doubled has to be fixed based on the turnover of the production of yarn for marketing and yarn including sewing thread and for weaving.

The turnover in financial terms must include a net profit as per our plan and here,we need a marketing and sales department with exceptional experience.

The organizational plan is explained in separate section.

The building plan for this section will be prepared after fixing the production plan.

THE NEED FOR A CIVIL ENGINEER IS ESSENTIAL HERE AND FOR THE WHOLE PROJECT.

PROJECT SITE PLAN SECTION - 2

Post Spinning department space required.

Segregated from Spinning by fully covered separation wall WITH FIRE PROOF DOORS.

Total space required for all machinery.

Width - 30 mtr

Length - 37 mtr

Machinery required for:

[1]Single yarn winding.

[2]2/3/4 ply yarn winding.

[3]Doubling Ring Frames.

[4]Heavy Doublers.

[5]Winding machinery for [2]-[3]-[4]

[6]Gassing Machinery.

[7]High speed automatic Double sided Reeling Machinery for Hank Yarn.

[8]Mercerizing Machinery.

[9]Automatic Carton Packing and Baling Machinery.

ALL MACHINERY AS PER PRODUCTION REQUIREMENT GIVEN IN SECTION ON PRODUCTION PLANNING.

PROJECT SITE PLAN SECTION - 1.

Built up area for Technical Textile Mill.

[1]Water tank - Ground level - Shape-Round - 20 mtr wide x 15 mtr high.

[2]Godown for storage of raw materials - 30 x 37 mtr which should be rodent and fire proof.

[3]Mixing.Opening and Cleaning Machinery - 20 x 37 mtr which should be fire proof and with industrial lighting system.

Under ground dust celler below 50 percent of[3]south to north.

[4]Carding Machinery department - 20 x 37 mtr separated by a wall with industrial lighting which is fire proof and with fire proof doors.

[5]Pre spinning department - 30 x 37 mtr separated by wall from[4]which will be fire proof with fire proof doors and having industrial lighting.

[6]Spinning department - 25 x 37 mtr separated by [5]with good industrial lighting arranged in such a way that no shadow falls on working part of the machines with fire proof construction arrangement and fire proof doors.

[1]to [6]to have rest rooms as per norms.

THIS AREA IS FOR OPENING AND SPINNING DAPARTMENTS ONLY.

Area required for humidification electric cables and distribution boards will be arranged in between the departments with - in the walls separating each department.Height of all buildings as per Industrial norms.Buildtech technology to be incorporated.

PROJECT EXPENDITURE AREAS

[1]Administrative - Estimated Rs.15.50 Lackhs per year.

[2]Salaries and wages - Estimated Rs.360.00 Lackhs per year.

[3]Power consumption Charges - Estimated Rs.60.00 Lackhs per year.

[4]Water consumption charges - Estimated Rs.30.00 Lackhs per year.

[5]Repairs and Maintenance - Estimated Rs.40.00 Lackhs per year.

[6]Yearly Festivities Expenses - Estimated Rs.1.00 Lackhs per year.

[7]Graduation Expenses - Estimated Rs.3.00 Lackhs per year.

[8]Merit Scholarships - Estimated Rs.4.00 Lackhs per year.

[9] Awards and Gifts - Estimated Rs.2.00 Lackhs per year.

[10]Statutory expenses - Estimated Rs.7.00 Lackhs per year.

[11]Taxes - Estimated Rs.6.00 Lackhs per year.

[12]Auditors Fees - Estimated Rs.02.00 Lackhs per year.

[13]Internal Auditors Appointed from outside - Estimated Rs.2.40 Lackhs per year.

[14]Printing and Stationary required - Estimated Rs.0.60 Lackhs per year.

[15]Guest Speakers expences - Estimated - Rs.0.50 Lackhs per year.

[16]Guest House expences - estimated Rs.0.50 Lackhs per year.

[17]Library expences - Estimated Rs.1.50 Lackhs per year.

[18]Entertainment Expences - Estimated Rs.1.50 Lackhs per year.

Total Running Expences per month - Rs.44.79 Lackhs PER MONTH.

INCLUDES TECHNICAL TEXTILE MILL WITH COLLEGE AND RESEARCH CENTER.

EXCLUDES MILL FUNCTIONAL MACHINERY RESEARCH EQUIPMENTS AND RAW MATERIAL EXPENDITURE

PROJECT REQUIREMENTS.

[1]Land - 700 Acres with high ground water potential.

INCLUDES OPEN UNBUILT SPACE FOR ACTIVITIES MENTIONED IN THE PROJECT.

[2]Power - 2000 KVA with stand by generators.

[3]Built area in Sq ft - Estimated at 1,54,000 sq ft.

INCLUDES MILLS,COLLEGE CAMPUS,COLLEGE HOSTEL WITH CANTEEN,STAFF QUARTERS,GO DOWNS,OTHER STRUCTURES MENTIONED.

[4]Humidification for the mills and Air Conditioners where required such as Testing Lab's and other areas/ offices.

[5]Transport vehicles.

[6]Electrical equipments as mentioned in the project.

[7]Electronic equipments and testing equipments.

[8]Computers and peripherals required for college and mills.

[9]Software for mills and college including security systems.

[10]Man power needs as per project proposals given category wise.

[11]Water required daily - 1,00,000 liters per day.

[12]Drinking water from State water supply.

[13]Soft Water treatment plant for mill use of capacity 50,000 liters/day

[14]Water effluent treatment plant to be used for complete water used.

[15]Solar water heaters as per project proposals.

[16]Water harvesting needs for the built up area.

[17]Communication equipments essential,Survey to be made by communication professionals.

[18]Gym.SPA,Sports and Entertainment Equipments.

[19]Medical and First Aid Equipments.

[20]Furnitures,fixtures and other needs of mills college,hostel,canteen and others.

[21]Left by oversight any other items.

Let's Know few devolopments.

Researchers at The University of Manchester have developed battery-powered textile yarns that can be used to make clothing glow in the dark. The yarns have been developed by The William Lee Innovation Centre (WLIC), based in the University’s School of Materials – and have the potential to be incorporated into clothing worn by cyclists, joggers and pedestrians.

The development, made from electroluminescent (EL) yarns, emits light when powered by a battery.

Dr Tilak Dias, head of the WLIC, said: “At the moment the EL yarn we have developed is less flexible than conventional yarns. But it is more flexible than current optical fibres that are incorporated within fabrics to provide illumination. EL yarn can be easily incorporated into a knitted or woven fabric and the resultant active illuminating fabric provides illumination when it is powered.

The yarn consists of an inner conductive core yarn, coated with electroluminescent ink – which emits light when an electric current is passed through it – and a protective transparent encapsulation, with an outer conductive yarn wrapped around it. When the EL yarn is powered, the resultant electrical field between the inner and outer conductor causes the electroluminescent coating to emit light.

“The luminance of a single strand of the EL yarn is greater than that of photoluminescent glow yarns, which are currently used in some high visibility applications. Weaving or knitting the yarn in a particular manner, so that more yarn per unit area is achieved, improves the luminance of the EL yarn.”

The team also think the yarn could be used for flexible woven or knitted road safety signs that communicate written instructions.

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This is just a tip of the iceberg we see in technical textiles in developed countries.

[ TECHNICAL TEXTILES -PROJECT MISSION.]

In India we do not have a hi-tech technical textile mill or a college exclusively for awarding a degree in technical textiles.

In view of this present predicament for students interested in perusing their career in technical textiles at degree level, to begin with a project for a Technical Textile college attached with a full fledged working technical textile mill and Research Institute,having DEEMED UNIVERSITY STATUS are PROPOSED in this project.

The degree will have 4 themes:

* Specialist knowledge required for technical textiles

* Project management set in the context of technical textiles

* Underpinning knowledge of textiles

* Planning and research skills combined with a work based evaluation

The need for the project is deeply serious for the future of technical textiles in INDIA.The project may be taken up at any level from Govt of India to State level Universities,Joint ventures with foreign collaboration by private organizations.

Every aspect of the project is posted step by step including the capitol required to complete the fully integrated technical textile college and Research University.

Technical Textiles in the World.

Technical textile is the term given to textile products manufactured for non aesthetic purposes, where function is the primary criterion.

This is a large and growing sector and supports a vast array of other industries.

Technical textiles include textile structures for autmotive applications, medical textiles (e.g. implants), geotextiles (reinforcement of enbankments), agrotextiles (textiles for crop protection), protective clothing (e.g. against heat and radiation for fire figther clothing, against molten metals for welders, stab protection and bulletproof vests), spacesuits (astraunats).

Textiles used for industrial purposes are commonly known as ‘technical textiles’. Technical products are textile products manufactured mainly for their performance and functional properties rather than decorative purposes. Technical textiles can be classified into many fields, such as medical textiles, geotextiles, protective clothing, agro textiles etc.

Over all growth rates of Technical Textiles in the world are about 4.0% per year greater than the growth of home and apparel textiles i.e. at the rate of 1% per year.

In present market opportunities and in free quota system the importance for technical textile materials is increasing to accommodate the needs of requirement. Nowadays the most widely technical textile materials are used in filter clothing, furniture, hygiene medicals and construction material.

TECHNICAL TEXTILES THE FUTURE.

I N INDIA TEXTILES STARTED WITH CHARAKA KNOWN
AS Mahatma Ghandhi's CHARAKA.